Bag in Box - Compass

Niverplast Bag in Box

Case Erecting and Bag Placing

Bagging machine EasyPlast has three great benefits. It is easy to operate, it works 24-hours non-stop (so no production stop) and it is fast: the bagging machine can handle up to 25 boxes, crates or buckets per minute. A quick size change-over is possible and you can add and adjust recipes for each box size. The very compact design is available in a left- or righthanded version.

We would like to explain to you how case erector CombiPlast works. The plano is taken from the plano store at long and short side with vacuum cups, positioned on a two-sided frame. This frame guarantees a fully square folding without friction between vacuum cup and plano. While the box is in the squared position the bottom flaps are mechanically folded. After this two side conveyors transport the box towards the bag inserting position where the bottom flaps are taped as well.

EasyPlast CombiPlast

Bag Sealing

The VarioSeal guarantees a continuous operation – there is no change over time. The very compact design is available in a left- or righthanded version. There is an on-screen HD visualisation of warnings and possible machine functions. The bag sealer machine operates stand-alone as well as in any automatic production line.

At the infeed of the VarioSeal the box (or your product carrier) is centered to ensure its position. Optionally the weight of the box is checked in this step. Rejected boxes are ejected onto an error conveyor. The box is then lifted towards the seal unit. Here two vacuum cups pick up the bag on the short sides of the box. The box is now moved downwards to release the bag from the box flaps. Two spreading fingers and a vacuum nozzle are placed in the bag. The spreading fingers take over the bag from the vacuum cups and spread it. A light vacuum to prevent balloon forming is applied on the bag in this step. After that, the bag will be sealed by sealing bars.

VarioSeal

Counting Machine

Your product will be aligned in each separate channel (up to 8) using vibration technique and brushes with Niverplast Channel Counter. To create batches stoppers are used at the end of every channel. Channel Counter can be synchronized with all packing machines, operates in line with bag in box and/or VFFS machine.

Channel Counter

Vertical Form Fill Sealing

The SEPP – Niverplasts vertical form fill sealing machine – is unique in many ways. To start, the machine can be combined with other packaging solutions. The SEPP can handle up to 1,800 bags per hour and comes with an easy-to-operate touch IPC interactive and intuitive operating software. This software is available in any language of your choice. The vertical form fill seal machine has a robust design and is completely made from stainless steel.

SEPP

Case Filling

After being counted and then straightened in the cross conveyor, the first products enter the Box Loader. The average height of the load is continuously measured. Based on these data, the upper drop system is controlled, so the products will be brought down gently and the falling height is minimized. When the first complete batch is placed into the hopper of the loading system, the hopper gently moves down to assure the products have a minimal falling height while being loaded into the box. To achieve the maximum filling capacity, the system is equipped with two hopper systems. While the lower is filling the box, the upper hopper already picks up the next batch of products.

Box Loader